BALA PRITAM ENGG. WORKS
GST : 06DKTPS1663F2ZO

ERW Pipe Tube Mill Rolls

ERW Pipe Tube Mill Rolls Specification

Type
ERW Pipe & Tube Mill Rolls

Material
Alloy Steel / Tool Steel / High Carbon Steel

Capacity
Customizable as per Requirement

Computerized
Yes

Automatic Grade
Semi-Automatic / Automatic

Control System
PLC Based

Rolling Speed
Up to 120 m/min

Cutting System
Cold Saw / Fly Saw / Abrasive Saw

Cutting Thickness
0.5 mm to 12 mm

Voltage
220V/380V/415V, 3 Phase, 50-60Hz

Color
Blue / Grey / Customized

Dimension (L*W*H)
As per Roll Size & Design Specifications

Weight
As per Drawing / Custom Specification

Inner Diameter of Roll
As Per Machine Design

Customization
Available as per Client's Drawings

Roll Profile
Round / Section / Special Profiles

Accuracy
0.01 mm

Corrosion Resistance
Yes

Application
Pipe Manufacturing, Tube Forming

Surface Treatment
Polished, Hardened, Ground

Compatible Machine
ERW Tube/Pipe Mill

Packaging
Wooden Box / Steel Frame

Outer Diameter of Roll
As Per Requirement (Typically 60 mm 500 mm)

Manufacturing Method
CNC Machined & Induction Hardened

Hardness (HRC)
55 to 65 HRC

ERW Pipe Tube Mill Rolls About

The tube mill rolls roller tooling s job is to take a continuously coiled flat strip, form it so that the two edges come together hold the edges in place while they are welded by HF technology, and then size and straighten the finished tubular product to the required specifications such as rectangle square Z T L.

Precision Engineered for Pipe Manufacturing

ERW Pipe Tube Mill Rolls are indispensable in pipe manufacturing due to their exceptional accuracy and robust construction. Designed to support high-speed operations, each roll meets stringent tolerances and is crafted to ensure smooth, consistent tube forming. The surface treatments-including polishing, hardening, and grinding-ensure durability and optimal wear resistance during demanding production runs.

Customizable Solutions for Diverse Applications

These rolls are available in numerous diameters and profiles-including round, sectional, and special forms-making them versatile for a wide variety of tube forming needs. Clients can specify profiles, materials, and hardness levels, ensuring a perfect match for their machinery and production goals. Enhanced with CNC machining, each roll is tailored for precise performance.

Advanced Manufacturing & Protection

Our rolls are manufactured using advanced CNC machines and are induction-hardened for extended lifespan and toughness. They are protected from corrosion and mechanically packaged using wooden boxes or steel frames to ensure safe, damage-free delivery. The meticulous process guarantees consistent quality and reliability over long production cycles.

FAQ's of ERW Pipe Tube Mill Rolls:

Q: How are ERW Pipe Tube Mill Rolls manufactured to ensure precision and durability?

A: These rolls are produced using CNC machining and induction hardening, ensuring high surface hardness (55-65 HRC) and precise tolerance (0.01 mm). Polishing, grinding, and hardening treatments enhance their durability and ensure accurate, consistent results in pipe manufacturing applications.

Q: What customization options are available for ERW Pipe Tube Mill Rolls?

A: Clients can request custom outer diameters (60-500 mm), inner diameters, roll profiles (round, section, or special), materials, finishes, and surface hardness. Rolls can also be designed as per individual machine drawings to fit specific production requirements and processes.

Q: When should I choose hardened and ground rolls over regular ones for my pipe mill?

A: Hardened and ground rolls are ideal when your application demands high wear resistance, prolonged operational life, and consistently precise tube forming-especially under high-speed or high-volume production conditions.

Q: Where can these rolls be used and what types of machines are compatible?

A: ERW Pipe Tube Mill Rolls are suitable for use in ERW tube and pipe mills and are compatible with automated or semi-automatic mills equipped with PLC-based control systems, cold saw, fly saw, or abrasive cutting units.

Q: What process is used to achieve corrosion resistance in these rolls?

A: Our rolls undergo specialized polishing and surface treatments in addition to being manufactured from corrosion-resistant alloy, tool, or high carbon steels, ensuring longevity and performance even in demanding environments.

Q: How does using precision-engineered mill rolls benefit pipe manufacturers?

A: Utilizing these rolls ensures superior tube forming accuracy, less downtime due to roll wear, consistent product quality, and reduced maintenance, leading to increased overall productivity and cost savings for manufacturers.